Industries

CO₂ supply for breweries and beverage plants

Carbonation is only a third of the gas a brewery uses — the rest goes on purging, counter-pressure filling and transfers. We size the tank and vaporizer to that full picture and to the peaks of your filling line.

Food and beverage production line using carbon dioxide

Equipment by monthly output

OutputCO₂ at 1 kg/hlCO₂ at 2 kg/hlSupply
500 hl/month0.5 t1 tcylinders or microbulk
2,000 hl/month2 t4 t10–20 m³ tank
8,000 hl/month8 t16 t20–30 m³ tank
20,000 hl/month20 t40 t50 m³ tank and above
Guideline figures with and without recovery

A well-run plant uses 0.5–1.5 kg of CO₂ per hectolitre; a craft brewery without recovery spends 2–4 kg. The number of purges per litre packaged makes the difference, so we start from your actual gas balance rather than from the table.

Which CO₂ beer and beverages need

Food grade only: the gas touches the product not just in carbonation but in the tank headspace, during purging and counter-pressure filling. Individual contaminants — moisture, oxygen, hydrocarbons, acetaldehyde, sulphur, benzene — are limited at parts per million. A supplier certificate covers the batch at the filling plant, which is why we plan CO₂ quality control at the tank.

What the system includes

  • A cryogenic liquid CO₂ tank that takes a full road tanker delivery with a working reserve.
  • A CO₂ vaporizer sized for the peak: line start-up, tank purging and a transfer happening at once.
  • Pressure regulation close to the points of use, so a long run does not steal pressure at peak.
  • Frost reserve: an ambient vaporizer loses capacity in winter.
  • Installation, commissioning and pressure vessel documentation.

Nitrogen for beverages

Nitro drinks, liquid nitrogen dosing before can seaming and pressurising still beverages run on nitrogen, not CO₂. If that is your case, we add a liquid nitrogen tank with an ambient vaporizer.

Frequently asked questions

Can a craft brewery work from cylinders?

Up to roughly one tonne of CO₂ a month, yes — that is about 40 cylinders. Beyond that, handling, downtime at swaps and the heel left in each cylinder usually cost more than a small tank.

How much CO₂ actually dissolves in beer?

At 2.3–2.8 volumes of carbonation — about 4.5–5.5 g per litre, roughly half a kilogram per hectolitre. Everything above that on your invoice is purging, filling and losses.

Equipment for this solution

CO₂ Lab engineering team at work

Let us size the equipment for your consumption

Send your monthly gas consumption and site conditions — an engineer will work out the tank volume, vaporizer capacity and scope of supply.